How does an intumescent paint work?
In the case of an intumescent paint, when subjected to temperatures exceeding 120°C the paint will intumesce (swell up to 50 times the thickness of the paint) and form a carbon layer (Char) which, in the case of intumescent steel paint, thermally insulates the steel substrate and maintain a temperature below 550°C or 620°C for a given period of time.
Intumiscent paint is designed to increase the time period that a structural load bearing steel within a building will last during a fire. The paint works by intumescing or expanding to create an insulation barrier on the steel and increasing the time period to 240 minutes. During a fire it can just take a few minutes for the temperature of unprotected steel to reach 550 C, at this point steelwork loses its structural load bearing capacity and can buckle causing a building to potentially collapse.
Intumescent paints are the most common form of fire protection to steel. This is because of how widely available the products are and how cheap they are.


